Electrolytic Manganese Metal Flake 99.7% From China
How Is Electrolytic Manganese Smelted?
Electrolytic manganese is an essential metal material used in
producing rare earth metals, battery cathode materials, glass, and
ceramics. Smelting is a key step in obtaining electrolytic
manganese. Through heating and chemical processing, manganese ore
is reduced to metallic manganese, which is then subjected to
electrolysis.
Raw Material Preparation
The primary raw material for smelting electrolytic manganese is
manganese ore. Manganese-rich ores, such as rhodochrosite and
manganese pyroxene, are commonly used. The ore is first crushed and
ground into a fine powder to facilitate processing.
Reduction of Manganese Ore
A reducing agent, such as coke or charcoal, is added to the ground
manganese ore, and the mixture is subjected to high-temperature
smelting. The reducing agent reacts with the manganese oxide in the
ore, reducing it to metallic manganese. The resulting gaseous
oxides are discharged through a chimney, leaving behind crude
metallic manganese.
Refining of Metallic Manganese
The crude metallic manganese undergoes a series of refining
processes to remove impurities and non-metallic substances. A redox
reaction is often used, in which metallic manganese reacts with
oxides to yield a purer form of manganese.
Electrolysis Process
The refined metallic manganese is placed in an electrolytic cell,
where it undergoes electrolysis to obtain a high-purity metallic
manganese product. Electrolysis is a common metal extraction
method, in which metal cations are reduced and deposited at the
cathode, while anions are oxidized at the anode.
Throughout the smelting and electrolysis process, precise control
of high-temperature reactions and electrochemical conditions is
essential. Factors such as smelting temperature, reducing agent
dosage, and electrolysis parameters must be strictly regulated to
ensure the production of high-quality, high-purity metallic
manganese.
In conclusion, the smelting process of electrolytic manganese is
complex and requires strict process control and careful adjustment
of various parameters. Continuous testing and process optimization
are necessary to achieve efficient production and obtain
high-quality electrolytic manganese products.
Electrolytic manganese metal flakes specifications
| Electrolytic Manganese Metal Flakes |
| Spec | Mn | C | S | P | Fe+Si+Se |
| ≥ | ≤ |
| 99.70% | 0.04% | 0.05% | 0.005% | 0.205% |
| Size | In flakes |
| Packing | In big bags of 1000kgs net each |
Why Choose Us
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Our considerable stock ensures short delivery times, and we offer
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